The purpose of this practice is to ensure satisfactory fit on standard sizes, to accommodate radial expansion of pipes and tubes which are heated after being insulated, and to minimize the number of insulation sizes and thicknesses to be manufactured and stocked.
While it is possible to manufacturer insulation to these recommended dimensions, exercise care in attempting to nest layers of different materials, or layers supplied by different manufacturers. Individual manufacturing processes will operate at slightly different tolerances. While the product will fit the pipe, it is possible that it will not readily nest as the outer layer between the different materials, or with a different manufacturer, and possibly the same manufacturer. Exercise care to determine these differences before specifying or ordering nesting sizes.
The wide range of outer diameter dimensional tolerances will prevent many pipe and tube insulations from nesting for staggered joints or double layered applications, or both unless specified when ordered from the manufacturer, distributor, or fabricator.
4.4 Dimensions in accordance with this practice do not necessarily permit application of one thickness of pipe insulation over another (Nesting or Simplified Dimensional System) to obtain total thicknesses greater than those manufactured as single layer, or for multilayer application when desired.