Standard Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings
4.1 The procedures described in Sections 7 – 9 are primarily intended for (but not limited to) field joining of polyethylene (PE) pipe and fittings, using suitable equipment and appropriate environmental control procedures. When properly implemented, strong pressure/leak-tight joints are produced. When these joints are destructively tested, the failure occurs outside the fusion joined area.
4.2 Melt characteristics, average molecular weight and molecular weight distribution are influential factors in establishing suitable fusion parameters; therefore, consider the manufacturer’s instructions in the use or development of a specific fusion procedure. See Annex A1.
4.3 The socket fusion, butt fusion, and saddle fusion procedures in this practice are suitable for joining PE gas pipe and fittings, PE water pipe and fittings, and PE general purpose pipes and fittings made to PE product specifications from organizations such as ASTM, AWWA, API, and ISO that are used in pressure, low pressure and non-pressure applications. For gas applications, qualification of the procedure by testing joints made using the procedure in accordance with regulations from the authority having jurisdiction are required.
1.1 This practice describes procedures for making joints with polyethylene (PE) pipe and fittings by means of heat fusion joining in, but not limited to, a field environment. Other suitable heat fusion joining procedures are available from various sources including pipe and fitting manufacturers. This practice does not purport to address all possible heat fusion joining procedures, or to preclude the use of qualified procedures developed by other parties that have been proved to produce reliable heat fusion joints.
1.2 The parameters and procedures are applicable only to joining polyethylene pipe and fittings of related polymer chemistry. They are intended for PE fuel gas pipe in accordance with Specification D2513 and PE potable water, sewer and industrial pipe manufactured in accordance with Specification F714, Specification D3035, and AWWA C901 and C906. Consult with the pipe manufacturers to make sure they approve this procedure for the pipe to be joined (see Appendix X1).
Note 1: The parameters and procedures shown for Section 8. Procedure 2—Butt Fusion, were developed and validated using testing documented in Plastic Pipe Institute (PPI) TR-33. The parameters and procedures shown in Section 9. Procedure 3— Saddle Fusion, were developed and validated using testing documented in PPI TR-41.
Note 2: Information about polyethylene pipe and fittings that have related polymer chemistry is presented in Plastics Pipe Institute (PPI) TR-33 and TR-41.
1.3 Parts that are within the dimensional tolerances given in present ASTM specifications are required to produce sound joints between polyethylene pipe and fittings when using the joining techniques described in this practice.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 The text of this practice references notes, footnotes, and appendixes which provide explanatory material. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of the practice.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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